EV Infrastructure – Surry Hills – 54 Units
Scope of work:
To install Electrical EV Infrastructure as per feasibility assessment:
EV Infrastructure inclusions:
- EV Distribution Boards x 4
- LMS (Power Load Management)
- Ocular LMS Control Module -Controls 51-250 chargers
Distribution Boards
- Supply and install the main EVDB 400-amp in the main switch room. It is to be installed with 100-amp protection, which will be upgraded later as demand grows. Main EVDB to be complete with 3 x 200-amp Sub main circuit protection for Field EVBD’s
- Wire and install EVDB 1 outside the main switch room, ready for individuals to connect locally.
- To wire and install EVDB 2 outside the other meter room (see plan), ready for individuals to connect locally. The switchboard will be wired from the main switchroom with 70mm2/200-amp sub-mains, and cabling will be installed along the new cable tray.
- To wire and install the EVDB 3 outside the other meter room (see plan), ready for individuals to connect locally. The switchboard will be wired from the main switchroom with 70mm2/200-amp sub-mains, and cabling will be installed along the new cable tray.
Cable and Cable Tray
- Supply and install 600mm cable tray as planned for sub-main cables and future individual EV chargers. Also,
- Supply and installation of 150mm cable tray for data WIFI system as per plan
Wi-Fi for vehicle Connectivity
- To supply, wire, and install 5 x AP Wi-Fi systems. Supply and install a new 24 port switch in the existing data rack to support the new network.
- Supply and install a 4G modem with an antenna for internet connection, including first-year sim charges.
Completion Timeframe:
3 Weeks
Overcoming Challenges in Installing EV Infrastructure – Surry Hills
The McIntosh Electrical team recently completed a complex EV infrastructure installation in Surry Hills, including installing 4 x New distribution switchboards ready for last-mile EV cabling to individual units. We delivered a seamless, high-quality solution despite several significant challenges.
1. Installing Cable Trays at Extreme Heights
One of our biggest challenges was installing cable trays at a height of 10-15 metres. Working at such a high level required careful planning, precision, and strict adherence to safety measures.
- The team utilised scissor lifts throughout the project, ensuring safe and efficient access to the ceiling-mounted trays.
- Manoeuvring and securing the cable trays at this height required steady coordination, patience, and teamwork to ensure a neat, secure, and compliant installation.
2. Navigating Around Air Conditioning Ducts
Another major obstacle was the air conditioning ductwork, which impeded the planned cable run pathway. This required on-the-spot problem-solving and strategic rerouting to ensure the infrastructure could be installed without compromising efficiency or aesthetics.
- The team carefully adjusted the cable run, working around the ducts while maintaining optimal routing for performance and accessibility.
- Despite the challenges, we ensured a tidy, well-organised cabling system that met all compliance requirements and minimised visual impact.
Delivering a High-Quality, Future-Proof Solution
Through expert planning, skilled execution, and adaptability, the McIntosh team successfully installed the EV infrastructure, providing residents with reliable and efficient EV charging solutions. This project demonstrated our commitment to high-quality workmanship, problem-solving under pressure, and delivering results that exceed expectations.
Are you looking for an expert EV installation team? McIntosh Electrical has you covered. Get a quote!
EV Charger Product Used: Ocular IQ Wallbox 7.2kW
